Additive Manufacturing & 3D Printing News Roundup (Aug 23 – Sep 1, 2025)

Research & Academic Insights

  1. NIST awards over $1.8 million in SBIR funding for AM innovations
    On August 18, 2025, the U.S. National Institute of Standards and Technology (NIST) granted Phase I SBIR awards, totaling over $1.8 million, to 18 small businesses—five of which focus on additive manufacturing. Funded projects include 3D-printed porous heat-transfer structures for spacecraft, real-time in-situ strain imaging during the build process, and machine-learning-enhanced quality monitoring, all aimed at improving reliability and performance in AM systems. Phase I runs from August 1, 2025 – January 31, 2026, with eligibility for up to $400,000 in Phase II funding.
  2. Caltech advances hydrogel-infusion metallurgy in AM
    On August 13, 2025, researchers at Caltech unveiled an extension of their hydrogel-infusion additive manufacturing (HIAM) technique—now enabling simultaneous infusion of multiple metals within a printed hydrogel scaffold. After calcination, this process yields finely detailed metal structures with enhanced control over composition and microstructure, significantly improving mechanical properties such as resilience.

New Products & Technologies

  1. Fabric8Labs demos ECAM 3D-printed copper coolers on processors
    At the Hot Chips conference in late August, Fabric8Labs showcased Electromechanical Additive Manufacturing (ECAM)—a microscale process using OLED-like precision to deposit copper cooling architectures with “pixel-perfect accuracy” directly onto processors. The custom designs—either manually crafted or AI-optimized—enhance thermal management and resist clogging via offset channel geometries.
  2. Bambu Lab H2S officially launches
    Bambu Lab unveiled the H2S, their largest desktop 3D printer to date. Available in three versions—starting at $1,249 USD for the base model, $1,499 for AMS (auto-material swapping), and $2,099 for Laser Full Combo with engraving/laser cutting options—shipping is scheduled for October 2025.
  3. Project STRATA receives £14.1M for AI-powered aerospace AM
    The UK’s Advanced Technology Institute (ATI) awarded Project STRATA, led by Honeywell, £14.1 million in mid-August to develop AI-integrated additive manufacturing approaches for aerospace component design, optimization, and production workflows.
  4. ADDIREEN 400G: High-throughput copper LPBF system unveiled
    Chinese firm Addireen launched the ADDIREEN 400G, a laser powder bed fusion (LPBF) system featuring four synchronized green lasers and a 400×400 mm build volume, significantly enhancing throughput and precision for copper metal printing.

Sector Applications

Medical/Dental & Humanitarian

  • MedCAD initiated donations of custom 3D-printed facial implants for injured Ukrainians, offering personalized reconstructive solutions for trauma-related injuries. (threedmedprint.biomedcentral.com)
  • BellaSeno established a clinical advisory board to support clinical expansion of its resorbable, 3D-printed scaffolds in regenerative medicine. (aerospacemanufacturinganddesign.com)

Consumer/Construction

  • 3D-printed Farolito lamp reimagines paper lanterns Designer Wooj created the Farolito Light—an 8.75-inch-tall lamp mimicking traditional paper lanterns, 3D-printed from recycled PLA bioplastic on a Bambu Lab printer. It balances a delicate, paper-like appearance with sturdy construction and warm LED illumination, showing how AM is entering lifestyle and home décor markets.

Social Chatter & Buzz

  • Fabric8Labs’ ECAM method caused waves in electronics and maker communities, with speculation on future chip-level integration of 3D-printed cooling enhancements. (tomshardware.com)
  • Project STRATA, Addireen’s copper LPBF news, and Bambu Lab’s H2S launch are trending across maker forums, emphasizing AI-led aerospace manufacturing, scalable metal AM, and multi-function home 3D printers. (voxelmatters.com)
  • The Supernova Viscogel material line, U.S. Air Force’s $7.65M award to 3D Systems, and registration openings for AMUG 2026 are also widely discussed among professionals tracking trends in materials, defense adoption, and industry gatherings. (tctmagazine.com)